Roller leveler
State-of-the-art Technology
As global experts in optimum flatness, we rely on high-precision and highly automated leveling technology that can be enhanced with state-of-the-art assistance systems. GEORG high-precision levelers are designed to meet the highest flatness requirements, ensuring optimum quality and minimal residual stress.
The combination of a high-precision optical measuring device, an intuitive visualization and control system, and intelligent algorithms is our key to your economical and quality-optimized production success.
Best solutions for every application
- GEORG precisioncut - Cut-to-length lines in various configuration levels
- New leveler machine as a single unit for strip, sheet metal, and perforated sheet metal applications
- Retrofitting or replacement of existing leveler machines
- Leveling technology for GEORG leveler machines and other manufacturers
- Service for leveler machines and leveling cassettes
- Control systems from a single source from GEORG Automation
- GEORG smartleveling as an intelligent assistance system for consistent production quality with maximum transparency
Quickfacts
Material thickness
0.3 - 15 mm
Material width
up to 3,200 mm
Yield point
approx. 1,000 N/mm2
Roller leveler handling systems
The demands placed on surface finishes in the steel and aluminium strip processing are becoming more and more stringent. This means, e.g., for the manufacturers of outer skin panels for the automotive industry a significant increase in additional expenses for cleaning the leveling roller cassettes. We have broadened our range in order to provide producers support in this regard.
Gentle surface treatment calls for clean leveling rollers. Our automatic leveling roller cleaning unit ensures a long-lasting cleaning of the leveling rollers without the machine being stopped.
The GEORG cassette quick-change systems have been developed for a crane-independent changing of the leveling roller cassettes. The change systems offer the following advantages.
- Extension of leveling range: With two leveling roller cassettes, it is possible to process the strip thickness range of 1:10 (e.g. 0.4 - 4.0 mm) with one leveling machine.
- Variety of materials: On a cut-to-length system, different materials, such as stainless steel and aluminium strips or even hot- and cold-rolled strips, can be processed with 2 or 3 leveling roller cassettes.
- Saving time: The cassette change time is reduced by 10 to 25 min, depending of the degree of automation.
Our cassette inspection table simplifies the acceptance of the upper part of the cassette and enables a quick maintenance of leveling rollers.
High Automation. High Connectivity.
GEORG smartleveling
GEORG smartleveling sets new standards in the leveling process, delivering the world's best sheet metal quality in your cut-to-length line. The foundation for this is an innovative, fully automatic cassette exchange system, precision optical measurement devices, intelligent algorithms, and a clear, intuitive visualization interface.
Regrinding service for leveling and intermediate rollers
We do not just want satisfied customers. We want to inspire with our services. And that includes a needs-oriented service, which enables the maintenance of leveling rollers and cutting blades at the highest level and at a fair price in the shortest possible time.
Profit from our investments in qualified personnel, building and machine capacities and our decades of experience.
GEORG Grinding Center: Regrinding service of the highest quality (PDF, 1.5 MB)
Round grinding
- Grinding of leveling and intermediate rollers having a total length of up to 3,000 mm
- Round grinding in highest quality on state-of-the-art round grinding machines
Flat grinding
- Flat grinding of cutting blades having a length of up to 2,200 mm
- Flat grinding in highest quality through years of experience
Statement
“The optimum leveling machine is only attainable when one focuses on the entire system. At GEORG, we have decades of experience in doing that.”
Dr.-Ing. Tobias Böcking, Head of Leveling Machines
Services
GEORG protectionworld
GEORG protectionworld Life Cycle Quality Management offers our customers an all-round care-free package for the total life cycle of their machine or line. Consequently the operating costs of our lines will be reduced significantly and your profits will increase.
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