Cut-to-length lines

The most important parameters

 

  • Coil weights up to 40 t
  • Band width 2,000 mm and more
  • Lines for thicknesses ranging from 0.1 to 1 mm, 0.3 to 4 mm and 1 to 8 mm
  • Average annual throughput up to 100,000 t and more, depending on the product mix
  • Strip speeds of up to 200 m/min
Flying shears
Cut-to-length line
Eccentric shears
Eccentric shears
Magnetic stacking unit
Eccentric shears
GEORG precision levelling unit
   

Advantages for your production plant

  • High output/throughput by means of rigorous tooling time minimisation and high production speeds
  1. Automatic coil feeding by means of coil height and coil centre alignment
  2. Automatic setting of the order parameters (width of edge trimming, cutting length, stacking parameters)
  3. Quick replacement of levelling cartridge at the levelling machine
  4. Automatic cutting gap adjustment and hydraulic knife clamping at the eccentric shears
  5. Automatic CNC adjustment of the stops to the required blank dimensions at the stacker
  6. Short stacker replacement time due to 'flying change' of the stacking position
  • Excellent flatness of sheets thanks to 'four high' or 'six high' levelling machines
  • Removal of edge waves and centre buckles by rows of back-up rolls in the levelling machine
  • Precise cutting and angularity of the sheets
  • Burr-less cut with the edge trimming shears and the cut-to-length shears
  • High level of stacking accuracy through use of individual stacking systems
  • Very gentle treatment of highly sensitive surfaces such as surface B exterior vehicle parts, coated bands or for example annealed stainless steel by means of braking processes adapted to the material surface
  • High level of line availability and long lifespan by means of exclusive use of select components of renowned manufacturers and solid engineering
  • Less labour costs due to high level of automation
  • Fast help in case of faults through online support or on site by GEORG specialists
  • Reliable project management according to schedule
  • One-stop shop for customised system solutions including line automation
  • Flexible line design as per customer requirements and use of experiences of other customers